From The Bench

I recently posted about the modular drawers I built, and the reason I built them the way I did (for use on and off-site/quick & efficient). Before I had the Idea for the drawer's, I had an idea for a folding workbench, again to be used on-site. I had this idea in my mind for a very long time, so although I built it on the fly (see video below), I had a lot of things already ironed out in my mind. The main things I based the design around were weight, and to make the bench one unit, meaning that all the components are joined. I also wanted the set-up to be ridiculous fast (which it is, in under 30 second's), and let's not forget I also wanted all this with one sheet of plywood. It was a big ask, but I did get close. The weight is so so, I wouldn't say I struggle with it, but it isn't what I'd personally consider light. I don't think I could have made it much lighter, unless I specifically went out and bought some lighter plywood, or experimented with some thinner plywood (12mm).

The bench being a whole unit with all the components attached to one another, I did manage to succeed with this although I do have a couple of gripes. All the components are fixed together with piano hinges, and I added two toolbox style latches, which (very surprisingly) add a LOT of rigidity to the bench. Initially I was concerned about the longevity of the bench, due to the hinges, and how well the screws would hold up. As of writing this, I've used the bench around ten times, with short day durations, and it's still very stout, so my concern for longevity is decreasing with confidence. With a lot of similar builds I have built, weight is your friend. I always add some weight to the lower shelf, usually my festool vac and maybe some tools. This helps to keep the bench put as I work, I hate benches sliding around. It may be worth mentioning that I used a sliding dovetail, to lock the top and the front of the bench together. This stops the top being lifted, but more importantly it eliminates racking. This combination of the sliding dovetail and added weight works well. Obviously this also helps to steady the top when using the dog holes. As I mentioned before I do have a couple of grips, the first being the weight although admittedly I am being a little picky with this, because the bench is manageable. The second is that the two gable ends fold outward adding around 16" in total length. I'd rather the bench not have this extra length, and it also invites easy damage to the gables that are joined solely by the hinges. I think a big knock or drop could cause damage. At the time of building, it was easier, quicker and lighter to build it this way, but having the gables fold inward is going to add protection, and lessen the length which (for some) might be needed to fit in a car/van. I would like to rebuild this and use 12mm ply, maybe I will and also draw some plans. Would you be interested in some plans? Let me know.

Maker Spotlight

This beautiful jewellery box was made by Morgan in walnut, and features dovetails in the drawer construction. A very beautiful piece, click the image to head over to Instagram to see the reel, and perhaps hit the follow button.

Question Of The Week

Q. I’d really like to have a go at making it professionally as a carpenter some day... I’d like to maybe do a kind of informal apprenticeship with a contractor (need to google what that means exactly), but to get them to take me on what do you think I could do? I've taken lots of photos of stuff I’ve made - shelves (fixed to wall and stand alone), a wheel chair ramp, about to do a shaker wall. I've chatgpt'd the question and it was quite positive but I’d love your opinion too.

Max - Dublin, Ireland.

A. First of all thanks the much detailed email. The following is my experience/opinion and will change from person to person. You never mentioned your age which does play a part in getting taken on in some sort of apprenticeship (usually younger). Getting some experience with a self employed joiner can be difficult too, a lot work by themselves or with a young boy who they pay cheaply, but also give their knowledge. If you know someone that's obviously going to be an advantage. You may get taken on by someone willing to give you a chance, in which you should learn a lot but I have had different experiences. On a positive note the above is not the be all end all, and this is more my story/advice as follows - practice and hone your skills with things you make or work you carry out for friends, family and yourself. Document everything you do via social media, even showing it on your personal Facebook page etc. Only take on work you are confident you can carry out at a good standard, and clean up after yourself! Word of mouth will spread and people will contact you in time. Use any money you make to invest in tools you need, and not tools you want (this is important). Sell furniture/goods on Etsy, this will give you experience in making, and also communicating with potential customers etc. and the same can be done with Facebook etc. A little brief but, I hope this helps a little, but ultimately if you want to do it, you will!

Do you have a woodworking related question? Reply to this email, or login and leave your question below. I read them all and will feature one in the next issue.

What Caught My Eye

This is what I would describe as 3-way bridal joint, or at least some sort of variation of one. I could see this as stretchers on a small table, maybe supporting a shelf, very cool joint. Click the image to watch the reel on Instagram.

Final Shavings

I've currently had to put my Irish arm chair on hold, due to traveling for work, but I'll be back at it next week and the build video will follow.

In case you missed it, my last video (A quick & dirty drill guide) can be watched here, and a podcast is available to those who are interested. You can listen on Spotify here, and Apple Podcasts  here, and watch on YouTube here.

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Until next time

-David 

DW Woodworks